Over the past two semesters I have been working on an engineering senior design project. My team and I have been working for the Marshall Space Flight Center on one of NASA’s ongoing missions to develop in space manufacturing capabilities. The International Space Station currently houses approximately 29,000 pounds of spares in storage. Historically, 95% of these spares are never used. This practice is unsustainable for long duration space flight missions as the spares waste vital storage space and cause unnecessary expenses. Additive manufacturing provides a promising solution as on-demand manufacturing of tools and supplies reduces the need to carry consumables and spares. Our team worked to develop 3D printable medical devices and 3D printable plant substrates.

We prototyped printable medical devices including otoscope specula, syringes, and nasal trumpets. We selected these devices because they are both customizable and consumable. While our prototypes are progress in this field, in order to make medically accurate devices further advancements in 3D printing technology is necessary.

The 3D printed plant substrates aid crop growth on long duration space flight missions by providing a hospitable environment for root and crop growth while retaining water and being food safe. The testing we conducted focused on pore size, filament material, and lattice structure to optimize plant yield and printability while minimizing use of material. Tests were performed using wheatgrass because of its use in previous research and its quick growth cycle allowed multiple test iterations. Our testing demonstrated the printed substrates ability to cultivate food crops.














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